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Metal Casting Market Size, Trends, Growth Drivers, and Forecast Report 2025-2033

  • Writer: Rahul Pal
    Rahul Pal
  • May 5
  • 5 min read

According to the latest report by IMARC Group, titled “Metal Casting Market Size, Share, Trends and Forecast by Process, Material Type, End Use, Components, Vehicle Type, Electric and Hybrid Type, Application, and Region, 2025-2033”, offers a comprehensive analysis of the industry, which comprises insights on the global metal casting market size. The report also includes competitor and regional analysis, and contemporary advancements in the global market.


The global metal casting market size reached USD 177.3 Billion in 2024. Looking forward, IMARC Group expects the market to reach USD 325.7 Billion by 2033, exhibiting a growth rate (CAGR) of 6.94% during 2025-2033.



Global Metal Casting Market Dynamics:


Sustained Demand from Major End-Use Industries:


The world metal casting market continues to witness steady growth, fueled mainly by sustained demand from essential end-use industries. The automotive segment is a leading consumer of metal castings for motor components, chassis components, and transmission systems due to persistent vehicle manufacturing and the rising complexity of modern vehicles. Equally, the growth of the construction industry, especially in emerging economies, requires a high quantity of metal castings for building parts and infrastructure developments.


Additionally, the industrial machinery and equipment industry is dependent on metal castings for different purposes, and they make up a substantial percentage of the market demand overall. This continuous consumption in different industries supports the basic role of metal castings in global manufacturing.


Technological Improvements in Casting Techniques:


The metal casting sector is in the process of major change based on ongoing developments in casting technology. Developments like automation, robotics, and computer-aided design (CAD) and computer-aided manufacturing (CAM) are improving efficiency, accuracy, and productivity in foundries. High-pressure die casting, investment casting, and improved binder systems-based sand casting are making it possible to produce intricate geometries with closer tolerances and better surface finishes. These technical advancements not only serve the changing needs of end-use industries for lighter and more complex components but also promote less material waste and energy use, which are in line with sustainability programs.


Growing Emphasis on Light weighting and Material Development:


The worldwide drive for light weighting, especially in the automotive and aviation industries, is playing a crucial role in the metal casting industry. The need for lighter parts to enhance fuel economy and lower emissions is propelling the use of lightweight metal alloys like aluminum and magnesium castings. In addition, research and development activities continue to aim at creating new casting materials with greater strength-to-weight ratios and improved performance properties. This focus on material innovation and light weighting offers both challenges and opportunities for metal casting producers to shift their processes and material capabilities to address the changing needs of these key industries.


By the IMARC Group, Some of the Top Competitive Landscape Operating in the Metal Casting Market are Given Below:


  • Arkema Group

  • BASF SE

  • Honeywell International Inc.

  • Tosoh Corporation

  • Zeochem LLC


Global Metal Casting Market Trends:


The worldwide metal casting industry is observing various major trends that are driving its future. Among these is the growing emphasis on the application of digital technologies and smart manufacturing concepts in foundries. These range from installing sensors, using data analytics, and artificial intelligence to enhance the process of casting, forecast the requirement for maintenance of equipment, and enhance general efficiency of operation. The intent of attaining higher degrees of automation and decision-making based on data is maximizing productivity and cutting costs.


Another major trend is the increasing focus on sustainability and environmental responsibility. Foundries are increasingly spending money on technology and practice that reduces their environmental impact, including minimizing energy use, reducing emissions, and recycling metal scrap. The creation and use of sustainable casting products and processes are also becoming more popular. Additionally, the market is witnessing a move towards greater consolidation and cooperation among foundries in order to better their capabilities, broaden their product offerings, and improve their position in the market in a growingly competitive market.


Explore the Full Report with Charts, Table of Contents, and List of Figures: https://www.imarcgroup.com/metal-casting-market


Key Market Segmentation:


Breakup by Process:


  • Sand Casting

  • Gravity Casting

  • High-Pressure Die Casting (HPDC)

  • Low-Pressure Die Casting (LPDC)

  • Others


According to the report, sand casting represented the largest segment.


Breakup by Material Type:


  • Cast Iron

  • Aluminum

  • Steel

  • Zinc

  • Magnesium

  • Others


According to the report, cast iron accounted for the largest market share.


Breakup by End Use:


  • Automotive and Transportation

  • Equipment and Machine

  • Building and Construction

  • Aerospace and Military

  • Others


According to the report, automotive and transportation represented the largest segment.


Breakup by Automotive and Transportation Market: Components:


  • Alloy Wheels

  • Clutch Casing

  • Cylinder Head

  • Cross Car Beam

  • Crank Case

  • Battery Housing

  • Others


According to the report, alloy wheels accounted for the largest market share.


Breakup by Automotive and Transportation Market: Vehicle Type:


  • Passenger Cars

  • Light Commercial Vehicles

  • Heavy Commercial Vehicles


According to the report, passenger cars represented the largest segment.


Breakup by Automotive and Transportation Market: Electric and Hybrid Type:


  • Hybrid Electric Vehicles (HEV)

  • Battery Electric Vehicles (BEV)

  • Plug-In Hybrid Electric Vehicles (PHEV)


According to the report, hybrid electric vehicles (HEV) accounted for the largest market share.


Breakup by Automotive and Transportation Market: Application:


  • Body Assemblies

  • Engine Parts

  • Transmission Parts

  • Others


According to the report, body assemblies accounted for the largest market share.


Regional Insights:


  • North America (United States, Canada)

  • Asia Pacific (China, Japan, India, Australia, Indonesia, Korea, Others)

  • Europe (Germany, France, United Kingdom, Italy, Spain, Others)

  • Latin America (Brazil, Mexico, Others)

  • Middle East and Africa (United Arab Emirates, Saudi Arabia, Qatar, Iraq, Other)


According to the report, Asia Pacific accounted for the largest market share.


Key highlights of the Report:


  • Market Performance

  • Market Outlook

  • COVID-19 Impact on the Market

  • Porter’s Five Forces Analysis

  • Historical, Current and Future Market Trends

  • Market Drivers and Success Factors

  • SWOT Analysis

  • Structure of the Market

  • Value Chain Analysis

  • Comprehensive Mapping of the Competitive Landscape


Note: If you need specific information that is not currently within the scope of the report, we can provide it to you as a part of the customization.


About Us


IMARC Group is a leading market research company that offers management strategy and market research worldwide. We partner with clients in all sectors and regions to identify their highest-value opportunities, address their most critical challenges, and transform their businesses.


IMARC’s information products include major market, scientific, economic and technological developments for business leaders in pharmaceutical, industrial, and high technology organizations. Market forecasts and industry analysis for biotechnology, advanced materials, pharmaceuticals, food and beverage, travel and tourism, nanotechnology and novel processing methods are at the top of the company’s expertise.


Contact US:


IMARC Group

134 N 4th St. Brooklyn, NY 11249, USA

Tel No:(D) +91 120 433 0800

United States: +1-631-791-1145



 
 
 

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